Think Green Insulation

Specialists in Recycled Insulation Products

Making A Difference Through Innovation



As a business, we saw an opportunity to make a difference to our environment by creating our insulation products from recycled material - specifically PET.

This material is primarily found in your 2L fizzy drinks bottles and when converted to polyester provides a highly effective and eco-friendly insulation material.

Eco-Friendly Insulation Solutions

Think Green Insulation has taken up the challenge to deliver high-quality recycled insulation that saves energy and is both user and eco-friendly.

Reducing Ocean Pollution

When we were looking for ways to create our products, we decided to look at solving one the most pressing environmental issues of the day and that is the increasing number of PET bottles finding their way into the environment.

Like this image here, millions of PET bottles find their way ( by human hands) into the oceans , landfills and rubbish dumps every year.

Posing a hazard to marine and terrestrial life alike, this problem was growing exponentially.

100% Recycled Materials

Think Green Insulation is a company that offers insulation manufactured from 100% recycled plastic polyethylene terephthalate (PET) bottles.

How PET becomes recycled insulation.

The process starts with taking thousands of PET bottles being collected and processed into usable plastic pellets that are then woven into sheets and become polyester.

From there, they are made into polyester sheets and that’s when we get hold of them.

Bringing these into our factory, we then run them through our machines and create high quality insulation products such as roof and ceiling insulation and geyser blankets.

A sheet of PET ready to be made into recycled insulation products.

Why Recycled PET?

  • Recycled insulation is an effective insulator.

  • With it’s properties , PET makes for a high quality and effective insulator and fire testing shows that PET does not ignite, it simple melts and therefore does not pose an additional fire threat should the roof or ceiling catch fire.

  • For businesses looking for cost effective ways to insulate and save energy and money, the fact that PET is easy to handle and install and does not require gloves or protective gear to install makes it a very practical product to use.

  • For homes as well, recycled insulation provides an easy DIY option for the home owner, whether it be for ceiling insulation as well as geyser blankets.

  • Also, it is important to note that the PET recycled insulation products pose no health threat to inhabitants and this is another big plus.
PET Bottle to Insulation Process The Recycling Journey ♻️ STEP 1 Collection Collection & Sorting • PET bottles collected from recycling bins • Sorted by plastic type (PET identified by #1 symbol) 🧼 STEP 2 Cleaning Washing & Decontamination • Labels and caps removed • Bottles washed to remove residues and contaminants 🔪 STEP 3 Shredding Mechanical Shredding • Clean bottles shredded into small flakes • Creates uniform PET flakes (3-10mm) 🔥 STEP 4 Melting Heating & Extrusion • PET flakes melted at 250-260°C • Molten PET filtered and formed into fibers or pellets 🧵 STEP 5 Fiber Making Fiber Production • Extruded into polyester fibers • Fibers crimped and cut to desired length 📋 STEP 6 Final Product Insulation Sheet Manufacturing • Fibers bonded together using heat or adhesive • Compressed into sheets for thermal/acoustic insulation ♻️ One ton of recycled PET can make insulation for ~ 50 homes

Thank You to South Africa’s Plastic Pickers

At Think Green Insulation, we want to take a moment to sincerely thank and appreciate the incredible plastic pickers in Johannesburg and across South Africa.
Your tireless work collecting discarded plastic bottles forms the foundation of our recycled PET insulation products — and your efforts are making a real difference every single day.

By gathering and sorting the bottles that many overlook, you help us transform waste into sustainable, high-quality insulation that keeps homes warm and energy-efficient. More importantly, your contribution plays a crucial role in reducing plastic pollution, protecting our environment, and building a cleaner, greener future for everyone.

From the entire Think Green team — thank you for being the unsung heroes of recycling. Your hard work not only supports our business but strengthens South Africa’s circular economy and helps turn plastic problems into planet-friendly solutions

Professional Products

Think Green Insulation is a professional product that can be used in dry-walling insulation and ceilings.

This insulation sheet will keep a building cool in the summer and warm in the winter,improving heat regulation and minimising the need for artificial temperature control systems.

Give your business the 'Think Green' Advantage.

The Environmental Impact of Recycling PET

Recycling one ton of plastic bottles saves 1,5 tons of CO2 vs
landfill or incineration.

More than 1,4 billion PET bottles have been recycled in South
Africa to date.

Our Insulation Products

Roofing Insulation 

Industrial Foil Insulation

Creating A Think Green Insulation Sheet

The most common container in the soft-drink market in South Africa today is the PET bottle. Recognisable as the trans- parent, rigid container used to package bottled water,carbonated soft drinks (CSDs), sports drinks, water, juice, peanut butter, salad dressings, oil, cosmetics and householdcleaners, PET is labelled with the #1 code and is 100%
recyclable.
Discarded post-consumer PET bottles are collected, baled and delivered to the recycler. In the recycling plant, the bottle
tops are removed and the bottles are inspected and sorted according to colour and material. The sorted bottles are
washed and then conveyed to a granulator, where they are reduced to flakes before being screened.
The finished product takes the form of small clear pellets,which are supplied to end-users for production into a
number of everyday household items, including the Think Green Insulation sheets that we supply and install.

Get Going With Insulation

Make informed decisions before you invest in insulation.
12 Prolecon Road
Prolecon
Johannesburg South
2001
010 599 0102
info@thinkgreeninsulation.co.za

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